T型钢制轨道轮产品简介
（基于45#钢数控精密加工与镀锌表面处理工艺）
T型钢制轨道轮采用高强度45#钢为基材，结合数控CNC精密车加工技术，打造出适配性强、性能稳定的轨道轮产品。通过定制化尺寸设计及精密滚珠轴承的配合，可广泛应用于工业运输、轨道交通、重型机械等领域，满足多样化场景的承重、导向与移动需求
材料选择
以优质45#碳素结构钢为原料，具备高强度、耐磨性及良好的机械加工性能，确保轨道轮在重载条件下的稳定性
精密加工
轴承集成
内嵌精密滚珠轴承，优化负载分布，降低摩擦系数，提升滚动效率与使用寿命，适用于高频次、高负荷作业环境
镀锌防腐：轮体表面采用电镀锌工艺，形成致密锌层，有效隔绝水分、氧气及腐蚀介质，显著提升耐候性与抗盐雾性能，适用于潮湿、沿海等严苛环境
产品特点
高承载能力：T型钢结构的截面设计优化了力学性能，单轮承重可达100kgs至数十吨（视规格而定），满足重型设备需求
灵活适配性：尺寸可定制化，支持非标轨道系统的快速匹配，降低改造成本。
低维护成本：镀锌防腐+轴承密封设计，减少日常润滑与锈蚀维护需求。
环保节能：45#钢可回收利用，镀锌工艺符合绿色制造标准，降低全生命周期环境影响。
应用场景
T-Shaped Steel Rail Wheel Product Introduction
(Based on 45# Steel CNC Precision Machining and Zinc-Plated Surface Treatment)
1. Product Overview
The T-shaped steel rail wheel is manufactured using high-strength 45# carbon steel as the base material, combined with CNC precision machining technology, to create a highly adaptable and durable rail wheel. With customizable dimensions and integration of precision ball bearings, it is widely applicable in industrial transportation, rail transit, heavy machinery, and other fields, meeting diverse needs for load-bearing, guidance, and mobility.
2. Core Manufacturing Process
Material Selection
Premium 45# carbon structural steel is used for its high strength, wear resistance, and excellent machinability, ensuring stability under heavy-load conditions.
Precision Machining
CNC Turning: High-precision CNC lathes shape the wheel body with dimensional tolerances controlled within ±0.15mm, guaranteeing precision and smooth surface finish.
Customizable Dimensions: Adjustable wheel diameter, width, and shaft hole specifications to fit various rail systems (e.g., T-slot rails, I-beam rails).
Bearing Integration
Embedded precision ball bearings optimize load distribution, reduce friction, and enhance rolling efficiency and service life, suitable for high-frequency, high-load environments.
Zinc Plating Anti-Corrosion
Electro-galvanized surface treatment forms a dense zinc layer to block moisture, oxygen, and corrosive agents, significantly improving weather resistance and salt spray resistance for harsh environments (e.g., humidity, coastal areas).
3. Product Features
High Load Capacity: T-shaped steel cross-section optimizes mechanical performance, supporting loads from 100 kgs to tens of tons (varies by specifications) for heavy-duty equipment.
Customizable Adaptability: Tailored dimensions enable rapid compatibility with non-standard rail systems, reducing retrofitting costs.
Low Maintenance: Zinc plating and sealed bearing design minimize lubrication and rust maintenance needs.
Eco-Friendly: Recyclable 45# steel and zinc-plating process comply with green manufacturing standards, reducing environmental impact.
4. Application Scenarios
Industrial Transportation: Port cranes, logistics AGVs, automated production line conveying systems.
Rail Transit: Subway maintenance tracks, railway freight car bogie auxiliary wheels.
Heavy Machinery: Mining equipment rail wheels, construction machinery chassis components.
Renewable Energy: Wind turbine maintenance tracks, solar panel transport rail systems.
Note: Parameters and applications can be further customized to meet user requirements, with full-process technical support available.
